Files
arduino-filament-dryer/scripts/dryer_tui.py
2026-07-06 20:16:51 +02:00

566 lines
18 KiB
Python

#!/usr/bin/env python3
"""Curses TUI for the filament dryer Arduino."""
from __future__ import annotations
import curses
import re
import sys
import threading
from collections import deque
from dataclasses import dataclass, field
from datetime import datetime
from pathlib import Path
from capture_csv import (
CsvSession,
decode_line,
)
PRESETS: list[tuple[str, float]] = [
("PLA", 55),
("PETG", 65),
("ABS", 65),
("ASA", 65),
("HIPS", 65),
("Nylon", 75),
("PC", 75),
("PVA", 45),
("TPU/TPE", 55),
("PP", 55),
("Idle", 0),
]
STATUS_RE = re.compile(
r"target=(?P<target>\S+)\s+"
r"cutoff=(?P<cutoff_temp>\S+)\s+"
r"avg=(?P<avg>[\d.]+)C\s+"
r"min=(?P<min>[\d.]+)C\s+"
r"max=(?P<max>[\d.]+)C\s+"
r"spread=(?P<spread>[\d.]+)C\s+"
r"heatlim=(?P<heatlim>\d+)%\s+"
r"heater=(?P<heater>[\d.]+)%\s+"
r"htop=(?P<htop>\S+)\s+"
r"hblk=(?P<hblk>\S+)\s+"
r"ssr=(?P<ssr>on|off)\s+"
r"fan=(?P<fan>\d+/255\(\d+%\)(?:\([^)]+\))?(?:\s+TEST)?)\s+"
r"cutoff=(?P<cutoff_active>\S+)\s+"
r"failsafe=(?P<failsafe>\S+)\s+"
r"mode=(?P<mode>.+?)\s+sensors=\[(?P<sensors>.*)\]"
)
SENSOR_RE = re.compile(r"ch(\d+):([\d.]+)C/(\d+)%|ch(\d+):ERR")
AUTOTUNE_MODE_RE = re.compile(
r"autotune/(?P<phase>[\w-]+) (?P<elapsed>\d+)s (?P<cycles>\d+/\d+)cyc pre>=(?P<pre>\d+)C"
)
STEPRESP_MODE_RE = re.compile(
r"stepresp/(?P<phase>[\w-]+) (?P<elapsed>\d+)s step (?P<step>\d+/\d+) heat=(?P<heat>\d+)%"
)
def format_mode_line(mode: str) -> str:
match = AUTOTUNE_MODE_RE.match(mode)
if match:
d = match.groupdict()
return (
f"Autotune {d['phase']}: {d['elapsed']}s elapsed, "
f"{d['cycles']} cycles, preheat avg >= {d['pre']} C"
)
match = STEPRESP_MODE_RE.match(mode)
if match:
d = match.groupdict()
return (
f"Step response {d['phase']}: {d['elapsed']}s, "
f"step {d['step']}, heater {d['heat']}%"
)
return f"Mode: {mode}"
@dataclass
class DryerState:
target: str = ""
cutoff: str = ""
avg: str = ""
min_temp: str = ""
max_temp: str = ""
spread: str = ""
heatlim: str = ""
heater: str = ""
htop: str = ""
hblk: str = ""
ssr: str = ""
fan: str = ""
fan_note: str = ""
cutoff_active: str = "no"
failsafe: str = "no"
mode: str = ""
sensors: list[tuple[str, str, str]] = field(default_factory=list)
messages: deque[str] = field(default_factory=lambda: deque(maxlen=12))
csv_logging: bool = False
csv_path: Path | None = None
port: str = ""
connected: bool = False
def parse_status(line: str) -> dict | None:
match = STATUS_RE.search(line)
if not match:
return None
data = match.groupdict()
sensors: list[tuple[str, str, str]] = []
for part in data["sensors"].split(", "):
part = part.strip()
if not part:
continue
m = SENSOR_RE.match(part)
if not m:
continue
if m.group(4):
sensors.append((m.group(4), "ERR", ""))
else:
sensors.append((m.group(1), m.group(2), m.group(3)))
data["sensor_list"] = sensors
return data
def apply_status(state: DryerState, data: dict) -> None:
target = data["target"]
if target.startswith("idle"):
state.target = "idle"
elif target.endswith("C"):
state.target = target[:-1]
else:
state.target = target
cutoff = data["cutoff_temp"]
if cutoff in ("n/aC", "n/a"):
state.cutoff = "n/a"
elif cutoff.endswith("C"):
state.cutoff = cutoff[:-1]
else:
state.cutoff = cutoff
state.avg = data["avg"]
state.min_temp = data["min"]
state.max_temp = data["max"]
state.spread = data["spread"]
state.heatlim = data["heatlim"]
state.heater = data["heater"]
state.htop = data["htop"].removesuffix("C") if data["htop"].endswith("C") else data["htop"]
state.hblk = data["hblk"]
state.ssr = data["ssr"]
fan_raw = data["fan"]
state.fan = fan_raw
state.fan_note = ""
if fan_raw.endswith("(off)") or fan_raw.endswith("(cooldown)") or fan_raw.endswith("(cmd-off)") or " TEST" in fan_raw:
state.fan_note = fan_raw[fan_raw.find("(") :] if "(" in fan_raw else ""
state.cutoff_active = data["cutoff_active"]
state.failsafe = data["failsafe"]
state.mode = data["mode"]
state.sensors = data["sensor_list"]
class SerialWorker:
def __init__(self, ser, state: DryerState, lock: threading.Lock):
self.ser = ser
self.state = state
self.lock = lock
self.stop = threading.Event()
self._csv: CsvSession | None = None
self._thread: threading.Thread | None = None
def start(self) -> None:
self._thread = threading.Thread(target=self._run, daemon=True)
self._thread.start()
with self.lock:
self.state.connected = True
self.state.port = getattr(self.ser, "port", "") or getattr(self.ser, "name", "")
self.state.messages.append("Connected")
def close(self) -> None:
self.stop.set()
if self._thread is not None:
self._thread.join(timeout=1.5)
if self._csv is not None:
self._csv.close()
self._csv = None
def send(self, command: str) -> None:
if self.ser is None:
return
self.ser.write((command.strip() + "\n").encode("utf-8"))
self.ser.flush()
def set_csv_logging(self, enabled: bool, log_dir: Path) -> None:
with self.lock:
if enabled and not self.state.csv_logging:
log_dir.mkdir(parents=True, exist_ok=True)
path = log_dir / f"dryer_{datetime.now():%Y%m%d_%H%M%S}.csv"
self._csv = CsvSession(path)
self.state.csv_path = path
self.state.csv_logging = True
self.state.messages.append(f"CSV -> {path.name} (on status)")
self.send("log on")
elif not enabled and self.state.csv_logging:
self.send("log off")
self.state.csv_logging = False
self.state.csv_path = None
if self._csv is not None:
rows = self._csv.row_count
self._csv.close()
self._csv = None
self.state.messages.append(f"CSV logging off ({rows} rows)")
else:
self.state.messages.append("CSV logging off")
def _note(self, line: str) -> None:
with self.lock:
self.state.messages.append(line)
def _run(self) -> None:
assert self.ser is not None
while not self.stop.is_set():
try:
raw = self.ser.readline()
except Exception as exc:
with self.lock:
self.state.messages.append(f"Serial error: {exc}")
break
if not raw:
continue
line = decode_line(raw)
if not line:
continue
if line.startswith("csv,") or line.startswith("csv_hdr,"):
continue
parsed = parse_status(line)
if parsed:
with self.lock:
apply_status(self.state, parsed)
if self._csv is not None:
self._csv.write_status(parsed)
continue
if line.startswith("target="):
self._note("WARN: could not parse status line")
continue
if line.startswith("OK") or line.startswith("ERR") or line.startswith("WARN"):
self._note(line)
def _draw_box(win, y: int, x: int, h: int, w: int, title: str) -> None:
if h < 2 or w < 4:
return
try:
win.addstr(y, x, "+" + "-" * (w - 2) + "+")
win.addstr(y, x + 2, f" {title} "[: max(0, w - 4)])
for row in range(1, h - 1):
win.addstr(y + row, x, "|" + " " * (w - 2) + "|")
win.addstr(y + h - 1, x, "+" + "-" * (w - 2) + "+")
except curses.error:
pass
def _safe_addstr(win, y: int, x: int, text: str, attr: int = 0) -> None:
height, width = win.getmaxyx()
if y < 0 or y >= height or x >= width:
return
win.addnstr(y, x, text, max(0, width - x - 1), attr)
def _prompt(stdscr, label: str) -> str | None:
stdscr.nodelay(False)
stdscr.timeout(-1)
curses.curs_set(1)
height, width = stdscr.getmaxyx()
prompt = f" {label}: "
row = height - 1
col = len(prompt)
buf: list[str] = []
_safe_addstr(stdscr, row, 0, " " * max(0, width - 1))
_safe_addstr(stdscr, row, 0, prompt)
stdscr.move(row, col)
stdscr.refresh()
try:
while True:
ch = stdscr.getch()
if ch in (10, 13, curses.KEY_ENTER):
break
if ch in (27,): # Esc
return None
if ch in (curses.KEY_BACKSPACE, 127, 8):
if buf:
buf.pop()
elif ch == curses.KEY_DC: # Delete — ignore
pass
elif 32 <= ch <= 126 and len(buf) < 24:
buf.append(chr(ch))
_safe_addstr(stdscr, row, col, (" " * 24))
_safe_addstr(stdscr, row, col, "".join(buf))
stdscr.move(row, col + len(buf))
stdscr.refresh()
finally:
curses.curs_set(0)
stdscr.nodelay(True)
stdscr.timeout(200)
text = "".join(buf).strip()
return text
def _preset_menu(stdscr, worker: SerialWorker) -> None:
height, width = stdscr.getmaxyx()
menu_h = min(len(PRESETS) + 2, height - 4)
menu_w = 28
y0 = (height - menu_h) // 2
x0 = (width - menu_w) // 2
selected = 0
while True:
stdscr.erase()
_draw_box(stdscr, y0, x0, menu_h, menu_w, "Presets")
for i, (name, temp) in enumerate(PRESETS):
label = f" {name:<10} {temp:>5.0f} °C"
attr = curses.A_REVERSE if i == selected else 0
_safe_addstr(stdscr, y0 + 1 + i, x0 + 1, label.ljust(menu_w - 2), attr)
_safe_addstr(stdscr, y0 + menu_h - 1, x0 + 2, "Enter select Esc cancel")
stdscr.refresh()
key = stdscr.getch()
if key in (27, ord("q")):
return
if key in (curses.KEY_UP, ord("k")):
selected = (selected - 1) % len(PRESETS)
elif key in (curses.KEY_DOWN, ord("j")):
selected = (selected + 1) % len(PRESETS)
elif key in (10, 13, curses.KEY_ENTER):
name, temp = PRESETS[selected]
worker.send(f"target {temp:g}")
worker._note(f"Preset {name} -> {temp:g} °C")
return
def _draw_dashboard(stdscr, state: DryerState) -> None:
stdscr.erase()
height, width = stdscr.getmaxyx()
if height < 19 or width < 60:
_safe_addstr(stdscr, 0, 0, "Terminal too small (need 60x19).")
stdscr.refresh()
return
title = f" Filament Dryer — {state.port} "
_safe_addstr(stdscr, 0, 1, title, curses.A_BOLD)
row = 2
_safe_addstr(stdscr, row, 2, f"Target: {state.target:>6} C Limit: {state.cutoff} C", curses.A_BOLD)
cutoff_attr = curses.A_BOLD | curses.color_pair(1) if state.cutoff_active == "YES" else 0
_safe_addstr(stdscr, row, 36, f"Trip: {state.cutoff_active}", cutoff_attr)
row += 1
mode_text = format_mode_line(state.mode)
_safe_addstr(stdscr, row, 2, f"{mode_text[: max(0, width - 18)]} FS: {state.failsafe}")
row += 1
_safe_addstr(stdscr, row, 2, f"Avg: {state.avg} C Min: {state.min_temp} C Max: {state.max_temp} C Spread: {state.spread} C")
row += 1
fan_text = state.fan if state.fan_note == "" else state.fan
_safe_addstr(
stdscr,
row,
2,
f"Heater: {state.heater} % SSR: {state.ssr} Fan: {fan_text} Limit: {state.heatlim} %",
)
row += 1
_safe_addstr(stdscr, row, 2, f"Heat stop: {state.htop} C Block: {state.hblk}")
row += 2
_draw_box(stdscr, row, 1, 5, width - 2, "Sensors")
sensor_row = row + 1
col = 3
if state.sensors:
for ch, temp, hum in state.sensors:
if temp == "ERR":
text = f"ch{ch}: ERR"
else:
text = f"ch{ch}: {temp} °C {hum} %"
_safe_addstr(stdscr, sensor_row, col, text.ljust(22))
col += 24
if col + 22 >= width - 2:
sensor_row += 1
col = 3
else:
_safe_addstr(stdscr, sensor_row, 3, "Waiting for readings…")
row += 5
help_y = height - 2
log_h = help_y - row - 1
if log_h < 4:
_safe_addstr(stdscr, row, 2, "Terminal too small for message panel.")
stdscr.refresh()
return
_draw_box(stdscr, row, 1, log_h, width - 2, "Messages")
csv_line = "on" if state.csv_logging else "off"
if state.csv_path:
csv_line += f" ({state.csv_path.name})"
_safe_addstr(stdscr, row + 1, 3, f"CSV: {csv_line}")
msg_row = row + 2
for msg in list(state.messages)[-(log_h - 3) :]:
_safe_addstr(stdscr, msg_row, 3, msg[: width - 6])
msg_row += 1
help_y = height - 2
_safe_addstr(
stdscr,
help_y,
1,
"0 idle | t target | p presets | f fan | l log | a autotune | r stepresp | : cmd | q quit",
curses.A_DIM,
)
stdscr.refresh()
def _curses_main(stdscr, ser, log_dir: Path, auto_log_on: bool) -> int:
curses.curs_set(0)
curses.start_color()
curses.use_default_colors()
curses.init_pair(1, curses.COLOR_RED, -1)
stdscr.nodelay(True)
stdscr.timeout(200)
stdscr.clear()
state = DryerState()
lock = threading.Lock()
worker = SerialWorker(ser, state, lock)
worker.start()
worker.send("status")
if auto_log_on:
worker.set_csv_logging(True, log_dir)
try:
while True:
with lock:
snapshot = DryerState(
target=state.target,
cutoff=state.cutoff,
avg=state.avg,
min_temp=state.min_temp,
max_temp=state.max_temp,
spread=state.spread,
heatlim=state.heatlim,
heater=state.heater,
htop=state.htop,
hblk=state.hblk,
ssr=state.ssr,
fan=state.fan,
fan_note=state.fan_note,
cutoff_active=state.cutoff_active,
failsafe=state.failsafe,
mode=state.mode,
sensors=list(state.sensors),
messages=deque(state.messages, maxlen=12),
csv_logging=state.csv_logging,
csv_path=state.csv_path,
port=state.port,
connected=state.connected,
)
_draw_dashboard(stdscr, snapshot)
key = stdscr.getch()
if key == -1:
continue
if key in (ord("q"), ord("Q"), 27):
break
if key == ord("0"):
worker.send("target 0")
elif key == ord("t"):
value = _prompt(stdscr, "Target °C (0 = idle)")
if value is not None and value != "":
worker.send(f"target {value}")
elif key == ord("p"):
stdscr.nodelay(False)
stdscr.timeout(-1)
_preset_menu(stdscr, worker)
stdscr.nodelay(True)
stdscr.timeout(200)
elif key == ord("f"):
worker.send("fan on")
elif key == ord("F"):
worker.send("fan off")
elif key == ord("l"):
with lock:
enable = not state.csv_logging
worker.set_csv_logging(enable, log_dir)
elif key == ord("a"):
value = _prompt(stdscr, "Autotune °C (Enter = 40)")
if value is not None:
cmd = "autotune" if value == "" else f"autotune {value}"
worker.send(cmd)
elif key == ord("r"):
temp = _prompt(stdscr, "Stepresp temp °C (Enter = 45)")
if temp is None:
continue
heater = _prompt(stdscr, "Heater % (Enter = 35)")
if heater is None:
continue
if temp == "" and heater == "":
worker.send("stepresp")
elif heater == "":
worker.send(f"stepresp {temp}")
elif temp == "":
worker.send(f"stepresp 45 {heater}")
else:
worker.send(f"stepresp {temp} {heater}")
elif key == ord(":"):
value = _prompt(stdscr, "Command")
if value is not None and value != "":
worker.send(value)
elif key == ord("s"):
worker.send("status")
finally:
worker.close()
return 0
def run_tui(port: str | None, baud: int, log_dir: Path, auto_log_on: bool = True) -> int:
if not sys.stdin.isatty() or not sys.stdout.isatty():
print("TUI requires an interactive terminal.", file=sys.stderr)
print("Use: ssh -t user@host 'python3 scripts/capture_csv.py tui'", file=sys.stderr)
print("Headless logging: python3 scripts/capture_csv.py log", file=sys.stderr)
return 1
from capture_csv import import_serial, open_serial, resolve_port
resolved = resolve_port(port)
import_serial()
try:
ser = open_serial(resolved, baud)
except Exception as exc:
print(f"Cannot open serial port {resolved}: {exc}", file=sys.stderr)
return 1
try:
return curses.wrapper(
lambda stdscr: _curses_main(stdscr, ser, log_dir, auto_log_on)
)
except curses.error as exc:
print(f"TUI failed: {exc}", file=sys.stderr)
return 1
except Exception as exc:
print(f"Error: {exc}", file=sys.stderr)
return 1
finally:
if ser.is_open:
ser.close()
if __name__ == "__main__":
raise SystemExit(run_tui(None, 115200, Path("logs"), True))